Comprehensive Guide to Amada Press Brake

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Publish Date: October 22, 2024

I. Introduction to Amada Press Brake

Amada Corporation, established in 1946, is a globally renowned manufacturer of metalworking machinery. Headquartered in Japan, the company holds a significant market share in the global metalworking machinery industry, with numerous awards for innovation and quality.

Amada specializes in providing high-quality sheet metal processing equipment, including laser cutting machines, press brakes, turret punch presses, and automated systems. Amada's dedication to innovation and quality has positioned it as a leader in the sheet metal fabrication industry, with a strong global presence across Asia, Europe, and the Americas.

Apart from Amada, ADH Machine Tool is also making a name for itself in the global market. This Chinese manufacturer focuses on providing CNC, NC, tandem, and electric press brakes, winning numerous customers' favor with customized options and strong after-sales support. ADH's products are characterized by high cost-performance, making them an important choice for many small and medium-sized enterprises.

II. Evolution of Amada Press Brakes

1. Early Beginnings

The origins of the Amada press brake machine trace back to 1955 through Promecam, a French company known for its pioneering work in press brake technology. In 1986, Amada acquired Promecam, integrating their advanced European technologies into Amada's expanding portfolio. This acquisition marked the beginning of a new era, setting the stage for continuous innovation in press brake technology.

Similar to Amada's integration of European technology, ADH Machine Tool has actively absorbed international advanced technology over the past decade, continuously optimizing its CNC control systems and hydraulic design. Through technological accumulation, ADH has successfully launched various products that meet high-precision bending requirements.

2. 1960s-1990s: Foundation and Growth

During the 1960s to 1990s, Amada built upon the foundation laid by Promecam, gradually enhancing their press brake designs. The integration of hydraulic systems during this period significantly improved the precision and efficiency of metal bending operations. Although specific innovations from this era are less documented, it was a time of steady growth and refinement in press brake technology.

Amada Promecam Hydraulic Press Brake

3. 2000s: Technological Advancements

The 2000s represented a significant period of innovation for Amada, marked by the development of servo-hydraulic and hybrid systems that elevated energy efficiency, precision, and overall performance.

HD Series (Launched 2010)

  • Integrated servo-hydraulic technology combining hydraulic power with servo control for higher accuracy.
  • Delivered superior energy efficiency and reliable performance.

HFE M2 (Launched 2010)

  • Focused on user-friendly operation and intuitive control.
  • Enabled enhanced bending accuracy for complex forming tasks.

HD ATC (Launched 2011)

  • Featured an automatic tool changer that significantly reduced setup time.
  • Boosted productivity through advanced automation.

4. 2010s: Automation and User Experience

Building upon the technological foundation of the 2000s, the 2010s emphasized greater automation and operator-focused design to enhance productivity, workflow efficiency, and ease of use.

HG ATC Series (Launched 2013)

  • Equipped with a hydraulic crowning system ensuring consistent bend quality.
  • Included automatic tool changers for faster setup and improved operational efficiency.

HFE 3i Series (Launched 2014)

  • Introduced a multi-touch LCD interface for intuitive, seamless control.
  • Streamlined bending workflows to deliver an enhanced user experience.

HFE M2 EVO (Launched 2017)

  • Designed with ergonomic features optimized for small parts bending.
  • Utilized advanced controllers for precise and repeatable results.

5. 2020s: Cutting-Edge Innovations

Entering the 2020s, Amada continued to refine and advance press brake technology, prioritizing durability, precision, and production performance.

HRB Series (Launched 2020)

  • Featured a newly engineered frame delivering superior rigidity and productivity gains.
  • Integrated key innovations from the HFE 3i Series to enhance accuracy and reliability.

HRB ATC

HRB ATC series Amada Press Brakes

Key Features:

  • VPSS3i Control System: Enhances operational efficiency through intelligent and seamless control.
  • Automatic Tool Changer: Minimizes setup times and boosts overall productivity.

EGB-ATCe (Launched 2023)

Key Features:

  • Servo-Electric Press Brake: Utilizes advanced servo technology to deliver superior precision and performance.
  • VPSS4ie Control System: Offers enhanced control capabilities for optimized operation.
  • Automatic Tool Changer: Further increases efficiency and reduces setup duration.

Summary:
The HRB ATC introduced automated tooling and intelligent control to improve productivity. Two years later, the EGB-ATCe advanced these capabilities with servo-electric precision, upgraded control systems, and greater operational efficiency.

III. Key Features of Amada Press BrakesI. Laying the Foundation

To regard Amada merely as an equipment manufacturer is to underestimate its true significance. In essence, Amada is not simply building machines — it is pioneering the transformation of bending from a hands-on craft, rooted in operator experience, into a predictable, quantifiable, and replicable engineering science. Its status as an industry benchmark lies in this guiding philosophy and the powerful technological ecosystem that brings it to life.

1. Decoding Amada’s Bending Philosophy: The Engineering Art of Precision, Speed, and Automation

Amada’s bending philosophy centers on a single guiding goal: achieving absolute reliability through “First Part, Good Part” production. In practice, this means eliminating every source of uncertainty during the bending process, reducing scrap rates to near zero.

This philosophy rests upon three strategic pillars:

(1) Mastering precision without compromise:

Amada seeks to conquer two of the biggest bending challenges — material springback and machine deflection — through intelligent mechanical design and sensing technology. Its signature dynamic hydraulic crowning system automatically compensates in real time based on pressure, length, and material characteristics, maintaining perfectly uniform angles across the entire part. Compared to traditional preset mechanical compensation methods, this represents a qualitative leap forward — ensuring unparalleled accuracy regardless of operator skill level.

(2) Redefining the meaning of speed:

For Amada, speed is not limited to ram movement (Y-axis); it encompasses the entire production cycle — from programming and setup to processing. Its renowned Automatic Tool Changer (ATC) reduces tool change and calibration from tens of minutes to under three. For high-mix, low-volume production, what was once a bottleneck now becomes a clear competitive advantage.

(3) Deep integration of automation:

Amada’s approach to automation extends far beyond mere labor replacement — it’s about intelligent human-machine collaboration. From offline programming software (VPSS 3i) to the AMNC 3i intelligent controller and the Bi-S angle detection sensor, Amada has built a complete digital-to-physical ecosystem. Operators can create bending programs directly from 3D CAD data, while the system automatically determines the optimal bending sequence, tool setup, and collision simulation — performing all trial bends virtually. The result is consistent, high-quality output with minimal manual intervention.

Deep Integration of Automation

2. Product Line Overview: Matching the Right Amada Press Brake to Your Production Needs (HG, HRB, EGB Series, etc.)

Amada offers a well-structured product portfolio designed to meet a wide spectrum of production demands across industries. Choosing the right model is the first step to maximizing your return on investment.

Feature DimensionHG Series (Flagship Hybrid)HRB Series (Performance Hybrid)EGB Series (Precision All-Electric)
Drive SystemServo-driven dual hydraulic pump (Hybrid Drive System)Servo-driven single hydraulic pump (Hybrid ECO Drive)Dual servo motor direct-drive ball screw (Dual Servo Power Drive)
Core AdvantagesUltimate performance and automation. Delivers top-tier approach/bending/return speeds with dynamic hydraulic crowning — ideal for complex parts and extreme productivity demands.Exceptional balance between performance, energy efficiency, and cost. The market’s mainstream model, compatible with ATC for fast automation and broad application versatility.Ultra-high precision and energy efficiency. Oil-free operation, minimal maintenance, and outstanding repeatability. Quiet running, ideal for clean environments such as medical or electronics manufacturing.
Target UsersAerospace, precision machinery, and large OEMs requiring peak speed, accuracy, and automation.The majority of sheet metal workshops — from SMEs to large manufacturers — seeking optimal performance-cost ratio.Electronics enclosures, medical devices, stainless steel products, and other applications demanding high precision, cleanliness, and low total cost of ownership.

(1) Model Selection Framework: Choosing Scientifically by Material, Thickness, Volume, and Budget

The following decision framework can help quickly identify the most suitable series for your operation:

1)Start with the “workpiece” (material and thickness):

  • Thick plate or high-strength steel? → Prioritize high-tonnage HG or HRB models (typically over 100 tons). Their rigid frames and robust hydraulic systems ensure consistent bending accuracy.
  • Thin or precision components? → The EGB’s fully electric drive offers unmatched responsiveness and angle control, ideal for complex parts under 3 mm thick.

2)Consider your “production mode” (volume and tool change frequency):

  • High-mix, low-volume production? → HRB or HG series equipped with ATC deliver the best results, minimizing downtime and enabling instant setup. EGB models also excel here thanks to their fast setup capabilities.
  • High-volume, low-mix production? → HG’s extreme speed maximizes single-piece throughput efficiency.

3)Evaluate your “operational strategy” (budget and total cost of ownership, TCO):

  • Focusing on initial investment? → The HRB series offers the most cost-effective entry into Amada quality — solid performance at a competitive price point.
  • Prioritizing long-term TCO? → The EGB series stands out as the clear winner. With its near-zero energy waste, no hydraulic oil, and minimal maintenance, it quickly offsets its higher upfront cost. The HG’s hybrid system also delivers 50%-60% energy savings compared to traditional hydraulic presses.
Operational Strategy: A Comparative Analysis

(2) Market Positioning & Competitor Benchmarking: A Data-Driven Comparison with Trumpf and Bystronic

In the premium press brake segment, Amada competes head-to-head with German powerhouses Trumpf and Bystronic. Their rivalry extends far beyond mechanical performance — encompassing philosophy, automation depth, and ecosystem integration.

Key Performance Indicators (KPI)AmadaTrumpfBystronic
Core DifferentiationComprehensive solutions and an automation ecosystem. Strength lies in providing a complete closed-loop offering—from software and machines to tooling and services. Its ATC system enjoys unrivaled maturity and market share.Cutting-edge technology and smart manufacturing. Renowned for innovations such as its laser-based angle control system (ACB), Trumpf excels in software intelligence and handling complex bending challenges.Process integration and user experience. Excels at seamlessly integrating cutting, bending, and other operations. Its intuitive operating system is widely appreciated for lowering the user skill threshold.
Angle Control TechnologyUtilizes a probe-type angle sensor (Bi-S) to measure and compensate in real time during bending, delivering excellent value and wide applicability.Features non-contact laser angle measurement (ACB) offering exceptional precision, though requiring specific surface conditions.Offers multiple angle-measurement solutions, including laser-assisted (LAMS), to maintain stable accuracy under varying conditions.
Automation OptionsThe automatic tool changer (ATC) is its ace—the technology is mature and widely selectable. Robotic integration is also well established.Equally robust in tool changing and robotic automation, deeply integrated with its proprietary software ecosystem.Comprehensive automation solutions emphasizing synergy with its own laser cutting machines to support the “Smart Factory” concept.
Unique Value PropositionReliability and global service network. Amada machines are known for stability and durability, backed by a worldwide service infrastructure ensuring dependable production performance.Technological leadership. Investing in Trumpf means embracing the cutting edge of bending innovation.Ease of operation. Even less-experienced operators can quickly master the system through its intuitive user interface.

A subtle yet decisive factor in equipment selection is the tooling ecosystem. Amada’s standardized tooling has become a de facto industry benchmark, granting users broader compatibility and cost advantages when sourcing third-party tools.

3. Core Technological Advantages: Why Amada Stands Out in the Competition

(1) Hydraulic vs. Electric Drive: Balancing Total Cost of Ownership (TCO) and Performance

Amada’s approach to drive technology reflects profound market insight and forward thinking. Its core strategies center on two main directions: hybrid servo-hydraulic systems (HG/HRB) and fully electric servo drives (EGB), each offering distinct yet complementary strengths.

1)Hybrid Servo-Hydraulic (HG/HRB)

This is far from a traditional energy-hungry hydraulic system. A servo motor drives the pump on demand, consuming virtually no energy during idle stages—combining the hydraulic system’s power with the servo’s precision control.

Key Advantages:

  • Significant Energy Efficiency: Energy consumption is reduced by more than 50% compared to conventional hydraulic presses.
  • Cost Optimization: Greatly reduced oil volume and heat generation extend the life of fluids and seals, cutting maintenance costs substantially.
  • Precision Control: Enables highly accurate flow and pressure adjustment, boosting machining consistency and stability.

2)Fully Electric Servo Drive (EGB)

This technology represents the future of drive systems—offering unmatched efficiency and environmental performance. The ball-screw-driven slide ensures superior responsiveness and control accuracy.

Defining Features:

  • Outstanding TCO Performance: No hydraulic oil, filters, or leakage concerns—dramatically reducing maintenance needs and costs. Energy consumption is only 30–40% of a hydraulic press of the same tonnage.
  • Exceptional Responsiveness and Accuracy: Direct servo control achieves repeat positioning accuracy within microns and millisecond response speed, ideally suited for complex, precision parts.
  • Application Scope: Fully electric systems currently dominate the small to mid-tonnage range (below 130 tons), while hybrid systems remain optimal for heavy-duty and thick-plate bending operations.

Summary:

Hybrid systems continue to deliver excellent output power and cost efficiency, while all-electric servo drives—defined by their efficiency, cleanliness, and precision—are propelling the industry toward next-generation intelligent manufacturing.

(2) Intelligent Control System: The Revolutionary Value of the AMNC 3i Controller

If Amada’s mechanical architecture is its strong backbone, the AMNC 3i controller is its intelligent brain and soul. More than just a touchscreen interface, it functions as a platform that empowers operators and connects the entire production environment.

1)From Operator to Process Engineer:

The intuitive, graphical interface and 3D simulation capabilities make programming as straightforward as a game. The system automatically recommends tooling, plans sequences, and detects collisions—transforming experience-based judgment into data-driven algorithms. This reduces dependency on veteran operators and accelerates skill development among new staff.

2)Realizing the Digital Twin:

Through integration with VPSS 3i offline programming software, AMNC 3i enables complete virtual simulation of the bending process. Every potential error is corrected before the first sheet is loaded—making trial bends and scrap virtually a thing of the past.

3)Data-Driven Production Management:

With built-in network connectivity, the controller interfaces with ERP/MES systems to provide real-time insights into production progress, equipment status, and part counts. It transforms a standalone press brake into a transparent node within a smart factory network, supplying actionable data for informed decision-making.

In essence, Amada’s industry leadership stems not from a single technological breakthrough but from its holistic integration of mechanical, hydraulic, electrical, software, and automation expertise—embodying a philosophy aimed at eliminating uncertainty and maximizing production value. What Amada delivers is more than a machine—it’s a proven, profit-oriented manufacturing methodology.

Ⅳ. Deep Deconstruction: Mastering the Core Technologies Behind Amada Press Brakes

To truly master an Amada press brake requires more than operational proficiency—it demands a deep understanding of its design philosophy and underlying technologies. In the previous chapter, we positioned Amada as the industry benchmark. Now, we’ll dive beneath the surface to examine how its robust mechanical architecture, intelligent software systems, and precise sensing technologies work together, transforming cold steel into a finely tuned engine of profitability.

1. Mechanical Structure and Performance Parameters—Decoded

The performance ceiling of any press brake is first defined by its physical structure. Amada’s mechanical design philosophy injects an obsessive pursuit of precision into every seemingly simple component.Frame Design and Rigidity: The Foundation of High-Precision Bending

The key to precision bending lies in machine rigidity. During the bending process, both the upper and lower beams experience minute deflections under immense pressure—imperceptible to the eye yet sufficient to cause a canoe-shaped bend, with the center angle slightly larger and the ends smaller. This deformation is one of the biggest challenges in bending operations.

Amada’s solution is not to simply thicken the steel plates but to suppress deformation at its source through ingenious structural innovation. One of its hallmark designs—the Composite Lower Beam—fundamentally changes how forces act within the press brake. In conventional machines, the opposing deflections of the two beams amplify angular errors. Amada’s configuration, however, tightly couples the lower beam support with the side frames, causing the upper and lower beams to deflect in the same direction and by the same magnitude. This ensures that the clearance between punch and die remains consistent across the entire bending length, eliminating the need for manual shimming and achieving uniform bend angles from edge to edge.

The deeper advantage of a high-rigidity frame extends beyond accuracy. It allows for greater daylight and stroke, providing increased forming space and easier part handling—all while maintaining precision. This enhanced structural stability enables reliable processing of deep boxes, high flanges, and other complex parts with ease.

Understanding these parameters is the first step toward intelligent machine selection and safe operation.

(1) Tonnage

The maximum force a press brake can exert. It’s more than just a number—miscalculating the required tonnage is a common and costly mistake. The necessary force depends on material tensile strength, thickness, bend length, and die opening width. Using a die with too narrow a V-opening can drastically increase the required tonnage and even damage the tooling or machine.

(2) Bending Length

Defines the maximum workpiece length the machine can handle. This should be chosen with future product variations in mind.

(3) Stroke

The maximum vertical travel of the upper beam. A longer stroke allows the use of taller tooling—an essential requirement for bending parts with high flanges.

(4) Open Height (Daylight)

The maximum distance between the upper and lower beams. A large open height facilitates the insertion and removal of complex parts, minimizes collision risk, and improves both safety and workflow efficiency.

(5) Throat Depth

The distance from the machine side frame to the bending centerline. A deeper throat allows large sheet metal to be fed further into the machine for partial bends, greatly enhancing processing flexibility.

If the frame is the body, the backgauge is the press brake’s precise “hands.” It determines both the dimensional accuracy of the flange and overall production efficiency. Amada backgauge systems are renowned for their speed and multi-axis versatility.

A high-end backgauge system—typically with five or more axes—does far more than move forward and backward along the X-axis.

  • R-axis (vertical movement): Automatically adjusts to different tool heights or intelligently retracts when working with irregular part geometries.
  • Z-axis (lateral movement): Allows independent movement of gauge fingers to position asymmetrical or tapered parts accurately.
  • L-Shift Function (sidewise offset): Enables quick repositioning of reference points, dramatically speeding up the setup of complex workpieces.
Advanced Press Brake Capabilities

The backgauge design balances lightweight construction with high rigidity, achieving fast and precise positioning. This ensures that by the time an operator places the sheet, the fingers are already perfectly in position, minimizing idle time and maximizing productivity.

2. The Power of Digital Twins: Using VPSS 3i Software to Eliminate Trial Bending and Achieve Zero Scrap

Amada’s VPSS 3i (Virtual Prototype Simulation System) software suite is the cornerstone of its digital twin strategy. It shifts production preparation from the costly physical realm to a highly efficient virtual environment, fundamentally replacing the trial-and-error methods once dependent on experienced operators.

From Blueprint to Program: Seamless Offline Programming and 3D Simulation

In traditional manufacturing, operators spend about 80% of their time at the machine writing programs, setting up tooling, and performing trial bends—leaving only 20% for actual production. VPSS 3i completely reverses this ratio.

By simply importing a 3D model (such as a STEP file), the software—powered by its extensive process database—can automatically perform the following tasks with a single click:

  • Automatic Unfold Calculation: Generates precise flat patterns using built-in material libraries and bend compensation data.
  • Automatic Bend Sequence Planning: Analyzes part geometry to determine the most efficient, interference-free bending order.
  • Automatic Tool Selection and Layout: Chooses the most suitable punch and die from the database and optimizes tool segmentation and arrangement to complete all bends with minimal setups.

Collision Detection and Path Optimization: Perfecting the Bend in a Virtual Environment

The greatest value of VPSS 3i lies in its comprehensive 3D collision simulation. It builds a complete digital model of the machine, tools, backgauge, and workpiece, virtually rehearsing the entire bending process.

  • Problem Prediction and Resolution: The system detects potential collisions during part rotation or bending—whether with the beam, tooling, backgauge, or even the part itself—and resolves them before real production begins.
  • Optimized Robot Pathing: When integrated with automation units such as bending robots, the software can automatically plan the robot’s gripping, positioning, and movement trajectories. This prevents collisions and enables fully automated, lights-out production.

In this way, all potential errors are resolved within the virtual environment, ensuring that the program transmitted to the press brake is fully executable and completely collision-free. The operator simply installs the tools according to the setup guide, achieving a “first-piece-right” result—trial bends and scrap become things of the past.

3. Automatic Angle Compensation System Explained: Mastering Bi‑S/Bi‑J Sensors for “First‑Piece‑Right” Production

Even with a flawless program, variations in the material itself—such as uneven thickness, hardness fluctuations, or rolling direction—can still affect the final angle. This is where AMADA’s automatic angle compensation system steps in. Acting as a bridge between the virtual and physical worlds, it provides the final safeguard for achieving “first-piece-right” accuracy.

  • Bi‑S (Bend Indicator‑Slide): AMADA’s signature probe-type angle sensor consists of a pair of retractable probes that make real-time contact with the two flanges of the workpiece during bending, physically measuring the actual angle.
    • Real-Time Closed-Loop Control: The measurement results are instantly fed back to the AMNC 3i controller. If the controller detects that the angle has not reached its target—due to springback, for instance—it commands the upper beam to apply a micrometer-level incremental force until the measured value matches the intended angle precisely. This represents an active, intelligent correction process.
    • Three-Point Measurement: For long workpieces, a single Bi‑S sensor (or two working together) can measure and correct at the left, center, and right positions. This ensures perfect consistency along the entire bend line—a powerful solution for counteracting internal stress variations within the material.
  • Bi‑J (Bend Indicator‑Laser): This laser-based angle sensor projects a laser beam onto the workpiece surface and analyzes the reflected light to calculate the angle. It is better suited for thick plates or cases where the V-die opening is particularly large.

The presence of Bi‑S and Bi‑J sensors gives the press brake the ability to “sense” and “think.” By actively compensating for material differences, the machine ensures precise angle control for every batch and every workpiece—maximizing the certainty and repeatability of production quality.

4. Common Technical Misconceptions Clarified: Understanding Bend Compensation (K‑Factor), Tonnage Calculation, and Material Springback

To truly master sheet metal bending technology, it is essential to first clear up a few common misconceptions about fundamental concepts. Misunderstandings not only result in defective products but can also damage equipment. Let’s examine three key areas in detail.

(1) Misconceptions About the K‑Factor

Misconception: The K‑factor is fixed and can be taken directly from standard charts.

Fact:

The K‑factor is not a universal constant; it defines the location of the neutral axis—the theoretical layer that neither stretches nor compresses during bending. Its value is influenced by several variables including material type, thickness, inside bend radius, and the width of the V‑die opening.

Values found in online charts or manuals (e.g., 0.4468) should be treated only as initial references. For high-precision bending, actual testing is necessary to build a dedicated compensation database for specific material and tooling combinations. This is one of the key strengths of the VPSS 3i software’s built‑in database.

(2) Misconceptions About Tonnage Calculation

Misconception: Bending tonnage depends only on material thickness and length.

Fact:

The V‑die opening width is one of the most critical factors affecting bending tonnage. A narrower V‑opening exponentially increases the required tonnage. Using a die that is too narrow can cause bending failure or even permanent damage to the tooling or machine.

In addition, tensile strength plays a major role—for example, bending stainless steel of the same thickness requires roughly 1.5 times the tonnage needed for mild steel.

(3) Misconceptions About Material Springback

Misconception: Springback is a minor issue that can be easily corrected by adjusting the bend angle.

Fact:

Springback is a complex physical phenomenon caused by the elastic recovery of metal after bending. It is influenced by multiple factors and is notoriously difficult to predict accurately. The main contributing factors include:

  • Material Properties: The higher the yield strength, the greater the springback (for example, high-strength steel exhibits more springback than soft aluminum).
  • R/T Ratio: The larger the ratio of inside bend radius (R) to material thickness (T), the more pronounced the springback tendency.
  • Bend Angle: In general, larger bend angles result in greater springback.
Deconstructing Material Springback

This is precisely why real-time angle measurement systems like Bi‑S are so valuable—they replace theoretical assumptions with actual data, keeping the most unpredictable variable, springback, completely under control within the production process.

Clarifying these misconceptions is the first and most critical step toward mastery. Only through a correct understanding of these fundamental principles can operators achieve precise, efficient, and fully controlled bending operations.

5. Comparison with ADH Press Brake

Amada press brakes are known for their advanced drive systems, automation capabilities, and high precision, making them a popular choice in industries requiring efficient and accurate metal bending. With features such as servo-hydraulic systems, automatic tool changers, and IoT-enabled software, Amada offers comprehensive solutions that enhance productivity and operational efficiency.

On the other hand, ADH Machine Tool, a prominent Chinese manufacturer, provides a versatile range of press brakes, including CNC, NC, tandem, and electric models, focusing on affordability, customization, and strong after-sales support. To provide a clearer understanding of the strengths and differences between these two manufacturers, the following table offers a detailed comparison of their key features and capabilities.

FeatureADH Machine ToolAmada
Drive SystemElectro-hydraulic and servo-electric options available; hybrid options for energy savings.Servo-hydraulic, hydraulic, and servo-electric systems, optimizing precision and energy efficiency.
AutomationOffers CNC models with advanced programming for increased precision and productivity; supports bending cells for unmanned operation.Includes automatic tool changers (ATC) to minimize setup time; integrated robotics for material handling.
Precision ControlEquipped with advanced CNC controllers (DELEM, ESA, CYBELEC); offers crowning systems to enhance accuracy.Uses AMNC 3i controller and Bi-S technology to ensure high precision and automatic thickness adjustment.
Energy EfficiencyElectric models reduce power consumption, aligning with sustainability goals.Servo-electric models focus on lowering environmental impact and noise.
Customization & VersatilitySupports multiple configurations like tandem and large-scale models for heavy-duty applications.Offers multi-axis backgauges for customized bending operations and IoT connectivity for real-time monitoring.
Software and ConnectivityFeatures integration with industry-standard CNC controllers for easy programming.Provides Dr. A Bend software for automation and IoT-enabled connectivity for maintenance and optimization.
Safety FeaturesIncludes safety curtains, emergency stops, and intelligent clamping systems.Utilizes laser safety systems and robotic automation for safe operations.
Warranty & SupportOffers 15-year structural and 2-year accessory warranties; 24/7 technical support.Emphasizes quick support and replacement services to minimize downtime.

IV. Popular Models and Their Specifications

Amada Corporation offers a diverse range of press brake models, each tailored to meet specific manufacturing requirements. These models are renowned for their precision, efficiency, and advanced technological features.

1. HFE 3i Series

The HFE 3i series is known for its user-friendly interface and precise bending capabilities. This series includes advanced features that improve both productivity and accuracy in metal forming.

  • Bending Force: 50 to 400 tons
  • Bending Length: Up to 4 meters
  • Control System: Multi-touch LCD control panel
  • Key Features:
    • Hydraulic crowning system for consistent bend quality
    • Energy-saving mode to reduce power consumption
    • Quick tool change system to minimize setup times
    • High-speed backgauge for precise positioning

Industry Applications: Ideal for automotive, aerospace, and general metal fabrication industries where precision and efficiency are paramount.

2. HRB Series

HRB Series Amada Press Brakes

Building on the precision and user-friendliness of the HFE 3i series, the HRB series introduces additional robustness and versatility. This series emphasizes precision and productivity, catering to both high-volume and custom manufacturing needs.

  • Bending Force: 80 to 220 tons
  • Bending Length: Up to 4 meters
  • Control System: AMNC 3i controller
  • Key Features:
    • Auto crowning device for uniform bend angles
    • High-speed backgauge for efficient and accurate positioning
    • Ergonomic design to enhance operator comfort
    • Versatile tooling options for different bending requirements

Industry Applications: Suited for heavy machinery, shipbuilding, and construction industries that require robust and versatile bending solutions.

3. HG ATC Series

The HG ATC series incorporates automatic tool changers and hydraulic crowning systems, making it ideal for high-mix, low-volume production environments. This series is designed to minimize setup times and maximize operational efficiency.

  • Bending Force: 100 to 220 tons
  • Bending Length: Up to 4 meters
  • Control System: AMNC 3i controller
  • Key Features:
    • Automatic tool changer (ATC) for rapid tool changes
    • Hydraulic crowning system to maintain consistent bend quality
    • Advanced safety features for operator protection
    • High-speed backgauge for precise metal positioning

Industry Applications: Perfect for job shops and custom metal fabricators that need to switch between different jobs quickly and efficiently.

4. EGB-ATCe Series

EGB-ATCe Series Amada Press Brake

The EGB-ATCe series features servo-electric technology, offering energy efficiency and high performance. This series is designed for manufacturers seeking eco-friendly solutions without compromising on precision and productivity.

  • Bending Force: Up to 130 tons
  • Bending Length: Up to 3 meters
  • Control System: VPSS4ie controller
  • Key Features:
    • Servo-electric drive for reduced energy consumption
    • Automatic tool changer (ATC) for quick setup changes
    • Advanced control system for precise and efficient operations
    • Compact design to save floor space and improve workflow

Industry Applications: Ideal for electronics, medical device manufacturing, and other industries prioritizing energy efficiency and precision.

5. HFE M2 EVO

The HFE M2 EVO series is designed with an emphasis on ergonomic features and advanced control systems. This series is particularly suitable for small parts bending and offers high precision and flexibility.

  • Bending Force: 50 to 220 tons
  • Bending Length: Up to 4 meters
  • Control System: AMNC 3i controller
  • Key Features:
    • Ergonomic design to reduce operator fatigue
    • Advanced controllers for precise bending operations
    • Quick tool change system to enhance productivity
    • Energy-efficient hydraulic drive system

Industry Applications: Best suited for precision parts manufacturing, including electronics and small appliance industries.

6. HD 1003 ATC

The HD 1003 ATC model stands out for its automatic tool changer and advanced bending capabilities. This model is designed to handle complex bending tasks with high precision and efficiency.

  • Bending Force: 100 tons
  • Bending Length: Up to 3 meters
  • Control System: AMNC 3i controller
  • Key Features:
    • Automatic tool changer (ATC) for rapid tool setup
    • Bend Indicator Slide (Bi-S) for automatic adjustment to material variations
    • Advanced hydraulic crowning system for consistent bend quality
    • High-speed backgauge for accurate positioning

Industry Applications: Suitable for precision engineering, automotive component manufacturing, and other high-precision industries.

7. HG-RM Series

HG-RM Series Amada Press Brakes

The HG-RM series features robotic integration for automated bending operations. This series is designed for manufacturers looking to enhance productivity through automation.

  • Bending Force: 100 to 220 tons
  • Bending Length: Up to 4 meters
  • Control System: AMNC 3i controller
  • Key Features:
    • Robotic material handling for reduced manual intervention
    • Advanced safety systems to ensure operator protection
    • High-speed backgauge for precise positioning
    • Automatic tool changer (ATC) for quick setup changes

Industry Applications: Ideal for large-scale manufacturing environments such as automotive, aerospace, and heavy machinery industries where automation can significantly boost productivity.

In addition to Amada's multiple series of press brakes, ADH Machine Tool also offers a diverse range of models to meet different customer needs. Their products include CNC and NC series, with bending forces ranging from 40 tons to 600 tons and bending lengths up to 6 meters. ADH's tandem press brakes are especially suitable for processing large structural components and support efficient automatic control.

V. Advanced Technologies and Innovations

Amada press brakes are at the forefront of metalworking technology, incorporating several advanced features and innovations that enhance productivity, precision, and efficiency. These technologies are particularly beneficial in sectors such as automotive, aerospace, and heavy machinery, where precision and efficiency are crucial.

1. Servo-Hydraulic Systems

Amada's integration of servo-hydraulic systems combines the power of hydraulic systems with the precision of servo motors, making them ideal for industries like automotive and aerospace. This hybrid approach allows for:

  • Precise control over the bending process
  • Improved accuracy
  • Reduced material waste
  • Enhanced energy efficiency

For example, the HFE M2 EVO series utilizes servo-hydraulic technology to achieve high precision in bending operations while conserving energy.

2. Virtual Prototype Simulation System (VPSS)

The Virtual Prototype Simulation System (VPSS) is an advanced software solution designed to streamline the programming and simulation of bending operations. VPSS allows operators to:

  • Create virtual prototypes of parts
  • Simulate the bending process
  • Optimize bend sequences before actual production

For instance, a leading automotive manufacturer reduced their setup times by 30% using VPSS, illustrating its impact on production efficiency.

3. AMNC 3i Controller

The AMNC 3i controller is a state-of-the-art control system that offers a user-friendly interface with touchscreen capabilities. Key benefits include:

  • Simplified programming and monitoring of bending operations
  • Consistent and accurate results
  • IoT connectivity for real-time monitoring and data analysis
  • Predictive maintenance and process optimization

This advanced control system is featured in several press brake models, including the HRB and HG ATC series.

4. Laser Safety Systems

Did you know that Amada's advanced laser safety systems not only protect operators but also maintain high productivity by minimizing manual safety checks? These systems use laser sensors to:

  • Detect any obstructions in the bending area
  • Automatically stop the machine to prevent accidents

The integration of laser safety systems enhances workplace safety while allowing for faster and more efficient bending operations.

5. IoT Connectivity and Smart Manufacturing

Amada integrates IoT connectivity and smart manufacturing into their press brakes, embracing Industry 4.0 principles to enhance real-time monitoring and predictive maintenance. IoT-enabled press brakes can:

  • Collect and transmit real-time data on machine performance
  • Facilitate remote monitoring and diagnostics
  • Reduce downtime through predictive maintenance
  • Seamlessly integrate with other smart manufacturing systems for enhanced workflow automation and data-driven decision-making

6. Automatic Tool Changers (ATC)

Automatic tool changers (ATC) are a hallmark of Amada's innovative press brake technology

Automatic tool changers (ATC) are a hallmark of Amada's innovative press brake technology. These systems allow for:

  • Quick and precise tool changes without manual intervention
  • Significantly reduced setup times
  • Increased productivity

The ATC system is particularly beneficial for high-mix, low-volume production environments where frequent tool changes are required. Models like the HD ATC and HG ATC series are equipped with automatic tool changers, enabling manufacturers to switch between different bending operations quickly and efficiently.

7. Advanced Software Solutions

Amada's advanced software solutions, such as Dr. ABE Bend, further enhance the capabilities of their press brakes. Dr. ABE Bend automates the programming of bending operations, providing:

  • Efficient bending solutions
  • Elimination of test bends
  • Accurate and consistent bend quality
  • Reduced material waste
  • Improved overall productivity

By integrating advanced software solutions with their press brake models, Amada enables manufacturers to achieve higher levels of precision and efficiency in their metal forming operations.

8. Robotic Integration

Amada press brakes can be integrated with robotic systems for automated material handling, reducing manual intervention and increasing throughput. Robotic integration allows for:

  • Continuous production runs
  • Enhanced productivity and consistency in bending operations

This technology is particularly beneficial for large-scale manufacturing environments where high volumes of parts need to be produced with minimal variation. The HG-RM series, for example, features robotic integration, making it ideal for industries such as automotive and aerospace.

9. Servo-Electric Technology

Servo-electric technology is another innovation that sets Amada press brakes apart. This technology uses electric servos instead of hydraulic systems, offering several advantages:

  • Reduced energy consumption
  • Lower operating costs
  • Improved environmental sustainability

For example, Amada's servo-electric technology can reduce energy consumption by up to 50% compared to traditional systems. Servo-electric press brakes, such as the EGB-ATCe series, provide high precision and performance while minimizing their ecological footprint. This makes them an excellent choice for manufacturers seeking eco-friendly solutions without compromising on quality.

VI. Step-by-Step Troubleshooting Guide for Amada Press Brake

1. Identify the Problem

  • Observe the Machine's Behavior:
    • Note any unusual sounds, vibrations, or movements.
    • Check the control panel for error codes or warning messages.
    • Record any irregularities in the machine's operation.
  • Gather Initial Information:
    • Talk to the machine operator to gather a history of the problem. This helps in understanding any recurring issues.
    • Review the machine's maintenance and operation logs.
    • Have there been any recent changes or maintenance activities that might have affected the machine?

2. Check Basic Functions

  • Power Supply:
    1. Ensure the press brake is connected to a stable power source.
    2. Check for tripped circuit breakers or blown fuses.
    3. Verify that emergency stops are disengaged.
  • Hydraulic System:
    1. Inspect hydraulic fluid levels and top up if necessary.
    2. Look for visible leaks in hoses, seals, and connections.
    3. Ensure the hydraulic pump is operating correctly.
  • Control Panel:
    1. Test all buttons, switches, and touchscreens for responsiveness.
    2. Verify that the control panel is free from dust and debris.

With the basic functions verified, we can now delve deeper into the electrical components to ensure they are in optimal condition.

3. Inspect Electrical Components

  • Wiring and Connections:
    • Check for loose or damaged wiring.
    • Inspect connectors and terminals for corrosion or wear.
    • Tighten any loose connections.
  • Circuit Boards and Relays:
    • Examine circuit boards for signs of burn marks or damage.
    • Test relays for proper operation and replace faulty ones.
  • Sensors and Switches:
    • Ensure all sensors are clean and properly aligned.
    • Test limit switches, which are devices that detect the presence or position of an object, and replace any that are malfunctioning.

Once electrical components are verified, it's essential to turn our attention to the hydraulic system, which plays a critical role in the press brake's operation.

4. Examine Hydraulic System

  • Fluid Quality and Levels:
    • Check the hydraulic fluid for contamination or degradation. Replace the fluid if it appears discolored or contains particles.
    • Maintaining the correct fluid levels is crucial for optimal performance.
  • Pressure Settings:
    • Verify that hydraulic pressure settings match the machine's specifications.
    • Adjust the pressure if it is too high or too low.
  • Pump and Motor:
    • Listen for unusual noises from the hydraulic pump or motor.
    • Ensure the pump and motor are securely mounted and operating smoothly.

5. Align and Inspect Tooling

Align and Inspect Tooling
  • Tooling Setup:
    • Ensure the punch and die sets are properly aligned.
    • Use a dial indicator to check the alignment and make necessary adjustments.
  • Tooling Condition:
    • Inspect the tooling for wear or damage.
    • Replace any worn or damaged tools to maintain bending accuracy.
  • Tooling Compatibility:
    • Verify that the tooling is compatible with the material being bent.
    • Use the appropriate punch and die for the material thickness and type.

6. Consult the Manual

  • Error Code Interpretation:
    • Refer to the Amada press brake manual for explanations of error codes.
    • Follow the recommended troubleshooting steps for each error code.
  • Common Error Codes and Meanings:
    • List common error codes and their meanings.
    • Provide specific troubleshooting steps for each error code.
  • Maintenance Procedures:
    • Review the manual for specific maintenance procedures and intervals.
    • Ensure all maintenance activities are performed as recommended.

7. Advanced Diagnostics

  • Access Maintenance Passwords:
    • Contact Amada technical support to obtain maintenance passwords.
    • Ensure only authorized personnel use these passwords for diagnostics.
  • Run Diagnostic Tests:
    • Use the machine's diagnostic functions to identify faults.
    • Record and analyze diagnostic data to pinpoint the issue.
  • Software Updates:
    • Check for available software updates for the control system.
    • Install updates to improve performance and resolve known issues.

8. Implement Solutions

  • Replace Faulty Components:
    • Replace any identified faulty components, such as sensors, relays, or hydraulic parts.
    • Ensure replacements are compatible with the machine model.
  • Adjust Settings:
    • Fine-tune hydraulic pressure, alignment, and other settings as needed.
    • Verify adjustments with test bends to ensure accuracy.
  • Test the Machine:
    • Run the press brake through a complete bending cycle.
    • Monitor the machine's performance and check for any remaining issues.

9. Verify the Solution

  • Conduct Final Tests:
    • Perform multiple test bends to ensure the problem is fully resolved.
    • Verify the accuracy and consistency of the bends.
  • Monitor Performance:
    • Observe the machine during regular operation for any signs of recurring issues.
    • Record the results and adjustments made for future reference.
  • Document the Process:
    • Document all steps taken to troubleshoot and resolve the issue.
    • Include details of the problem, diagnostics, solutions, and final outcomes.

VII. Common Issues with Amada Press Brakes

1. Hydraulic System Problems

Press Brake Hydraulic System

Hydraulic systems are critical components of many Amada press brakes. Common hydraulic problems include:

  • Leaks: Leaks in hydraulic fluid at hoses, seals, or connections can cause pressure drops and reduce bending force. Signs of leaks include visible fluid on the machine, decreased performance, and unusual noises. Regularly inspect these components and replace any worn or damaged parts. Use recommended hydraulic fluids like ISO VG 32 or VG 46 to ensure optimal performance.
  • Pressure Drops: Inconsistent hydraulic pressure can cause uneven bends. Check the hydraulic pump and pressure settings, ensuring they meet the machine's specifications. For instance, a sudden drop in bending force could indicate a malfunctioning pump.
  • Overheating: Excessive heat can degrade hydraulic fluid and components. Ensure proper cooling systems are in place and that fluid levels are maintained. Overheating can lead to more severe damage if not addressed promptly.

2. Electrical Issues

Electrical problems can disrupt the normal operation of Amada press brakes. Key issues include:

  • Erratic Behavior: Loose or damaged wiring, faulty relays, or blown fuses can cause erratic behavior. Regularly inspect electrical connections and replace any faulty components. For example, if the machine suddenly stops or behaves unpredictably, check the wiring and relays.
  • Control Panel Malfunctions: If the control panel is unresponsive or displays error codes, check for software updates or hardware issues. Common error codes might include E01 (motor overload) or E02 (sensor malfunction). Refer to the manual for specific troubleshooting steps and perform necessary calibrations to restore normal functionality.
  • Power Supply Interruptions: Ensure a stable power supply to avoid unexpected shutdowns. Inspect circuit breakers and power lines for any faults. A stable power supply is crucial for consistent machine performance.

3. Tooling Alignment and Wear

Proper tooling alignment is crucial for accurate bending operations. Common problems include:

  • Misalignment: Misaligned punch and die sets can lead to inaccurate bends. Regularly check and adjust tooling alignment using precise measuring tools. Misalignment can cause uneven pressure distribution, leading to poor-quality bends.
  • Wear and Tear: Worn tooling can cause inconsistent bends and damage to the material. Inspect tooling regularly and replace worn-out components to maintain bending precision. Commonly used tools include V-dies and gooseneck punches, each with specific pros and cons regarding wear and tear.

ADH's CNC press brake is equipped with an intelligent adjustment system that can automatically detect and correct alignment errors, reducing the operator's workload. Meanwhile, its durable mold material extends service life and reduces replacement frequency.

4. Back Gauge Inaccuracy

The back gauge positions the metal sheet for bending, and its inaccuracy can lead to errors. Address these issues by:

  • Calibration: Regularly calibrate the back gauge to ensure accurate positioning. Use a dial indicator or a laser alignment tool for precise calibration.
  • Sensor Checks: Inspect sensors and mechanical components for wear or damage and replace them as needed. Faulty sensors can lead to positioning errors.

Step-by-Step Back Gauge Calibration Guide

  1. Turn off the machine and disconnect the power supply.
  2. Use a dial indicator to measure the current position of the back gauge.
  3. Adjust the back gauge screws to align with the desired position.
  4. Reconnect the power supply and turn on the machine.
  5. Test the back gauge positioning with a sample material to ensure accuracy.

5. Ram Tilt Issues

Ram tilt occurs when the press brake's ram is not parallel to the bed, resulting in uneven bends. To resolve this:

  • Obstruction Removal: Check for and remove any debris or obstructions on the press brake bed. Debris can cause uneven pressure distribution.
  • Ram Alignment: Adjust the ram alignment using the machine's built-in features. Refer to the manual for specific procedures. Misalignment can be caused by worn bearings or incorrect setup.
  • Hydraulic Cylinder Inspection: Inspect hydraulic cylinders for leaks or damage that could affect ram movement. Replace or repair faulty cylinders.

6. Material Deformation and Springback

Excessive material deformation or springback can occur due to improper bending parameters. To mitigate this:

  • Parameter Adjustment: Adjust the bending parameters to reduce stress concentration. Use appropriate tooling for the material type. For example, materials like stainless steel are more prone to springback.
  • Material Choice: Consider using materials with less springiness for more consistent results. Aluminum or mild steel might be better options for certain applications.

7. Surface Imperfections and Tool Sticking

Surface imperfections and tool sticking can affect the quality of bends. Address these by:

  • Tooling Maintenance: Regularly clean and inspect tooling for damage. Use protective layers or softer tooling to prevent scratches. Proper maintenance can prolong tool life and improve bend quality.
  • Lubrication: Apply appropriate lubrication to reduce tool sticking and ensure smooth movement. Use lubricants like graphite-based sprays and apply them according to the manufacturer's recommendations.

8. Maintenance and Regular Checks

Regular maintenance is essential for preventing many common issues with Amada press brakes. Key practices include:

  • Hydraulic Fluid Checks: Maintain proper fluid levels and replace hydraulic fluid as needed. Regular fluid checks can prevent performance issues.
  • Electrical Inspections: Regularly inspect electrical connections and components for wear or damage. Ensure all connections are secure and free from corrosion.
  • Tooling Alignment and Replacement: Ensure tooling is properly aligned and replace worn components to maintain bending accuracy. Regular checks can prevent costly downtime.
  • Calibration: Periodically calibrate the machine to ensure all components are functioning correctly and accurately. Calibration ensures consistent performance and precision.

By addressing these common issues through thorough troubleshooting and regular maintenance, operators can ensure the optimal performance and longevity of their Amada press brakes.

9. How to Access Maintenance Passwords for Amada Press Brakes

Accessing maintenance passwords for Amada press brakes is essential for performing advanced diagnostics, maintenance, and troubleshooting. These passwords are protected to ensure only qualified personnel can make critical adjustments to the machine. Follow these steps and best practices to access and manage these passwords effectively.

Contacting Amada Technical Support

  • Initial Contact:
    • Reach out to Amada's technical support team via their official website, email, or phone.
    • Provide details such as your machine's model number, serial number, and any relevant purchase or warranty information.
  • Verification Process:
    • Prepare to verify your identity and authorization. This may include proof of training, certification, or authorization from your organization.
  • Receiving Passwords:
    • Once verified, Amada's support team will provide the maintenance passwords or guide you through the process of resetting or obtaining them.

Steps to Use Maintenance Passwords for Amada Press Brakes

After contacting Amada Technical Support, the next step is to enter maintenance mode using the provided password.

  • Entering Maintenance Mode:
    • Navigate through the machine’s control panel to access the maintenance menu.
    • Enter the provided password as instructed in the machine’s manual.
  • Performing Maintenance Tasks:
    • Use the maintenance mode to perform necessary diagnostics and adjustments.
    • Examples of common tasks:
      • Adjusting Hydraulic Pressure: Ensure the hydraulic system operates within specified parameters.
      • Calibrating Sensors: Align sensors for accurate bending operations.
  • Exiting Maintenance Mode:
    • Properly exit the maintenance mode to return the machine to normal operation.
    • Verify all settings and adjustments before resuming production.

Best Practices for Managing Maintenance Passwords

With access to the maintenance passwords secured, it’s important to follow best practices to manage them effectively.

  • Restrict Access:
    • Limit access to maintenance passwords to authorized personnel only.
    • Store passwords securely, such as in a password manager or a secure, locked location.
  • Regular Updates:
    • Periodically update maintenance passwords to enhance security.
    • Follow Amada’s recommendations or your organization’s security policies for password updates.
  • Training and Certification:
    • Ensure all personnel authorized to access maintenance passwords are properly trained and certified.
    • Regular training sessions can keep staff updated on the latest maintenance procedures and security practices.
  • Documentation:
    • Maintain detailed records of all maintenance activities, including the use of maintenance passwords.
    • Document any changes made during maintenance to provide a clear history for future reference.

Troubleshooting Password Issues

  • Forgotten Passwords:
    • If passwords are forgotten or lost, contact Amada technical support for assistance in resetting or recovering them. Be prepared for the verification process.
  • Access Denied:
    • If you encounter access issues despite having the correct password, ensure you follow the proper procedure as outlined in the machine’s manual.
    • Check for software updates or patches that may resolve access issues.
  • Unauthorized Access Attempts:
    • Monitor for any unauthorized attempts to access maintenance mode.
    • Implement security measures such as auditing and alerts to detect and prevent unauthorized access.

By following these steps and best practices, operators can securely access and manage maintenance passwords for Amada press brakes, ensuring advanced diagnostics and maintenance tasks are performed safely and effectively.

VIII. Factors to Consider When Buying an Amada Press Brake

HG 2204 Amada Press Brake

When purchasing an Amada press brake, several critical factors must be evaluated to ensure the machine meets your manufacturing needs:

1. Bending Force and Capacity

  • Determine Your Requirements: Assess the thickness and types of materials you will be bending. Amada press brakes come in various capacities, ranging from 50 to 400 tons. Ensure the machine you choose can handle your specific material requirements.
  • Future Needs: Consider potential future projects that may require higher capacity to avoid needing another machine upgrade soon. In addition to capacity, the length of the material you will be working with is equally important.

2. Bending Length

  • Material Dimensions: Match the bending length of the press brake to the maximum width of the materials you will be working with. Amada offers models with bending lengths up to 4 meters.
  • Workspace Constraints: Ensure the machine fits within your available workspace and allows for efficient workflow.

3. Control Systems and Automation

  • CNC Capabilities: Evaluate the sophistication of the control systems. Advanced CNC controllers, such as the AMNC 3i, offer user-friendly interfaces. They also enhance precision. For instance, the AMNC 3i's touch screen interface allows operators to quickly adjust settings, resulting in more consistent and precise bends, reducing waste and increasing productivity.
  • Automation Features: Consider models with automatic tool changers (ATC) and robotic integration for high-mix, low-volume production environments. ATCs can significantly reduce setup time by automatically switching tools, enhancing efficiency.
  • For cost-effective businesses, the CNC bending machine from ADH Machine Tool offers similar automation solutions. Its user-friendly interface and intelligent adjustment system allow operators to quickly get started, significantly enhancing production efficiency.

4. Energy Efficiency

  • Operational Costs: Energy-efficient models, such as the Amada ENSIS series with servo-electric technology, can significantly reduce operating costs. For example, the ENSIS 3015 AJ model has been shown to cut energy consumption by up to 50% compared to traditional hydraulic models.
  • Environmental Impact: Choose models that align with your sustainability goals, reducing energy consumption and environmental footprint.

5. Budget and Financing Options

  • Initial Investment: Factor in the initial cost of the machine, including installation and training expenses.
  • Financing Plans: Explore financing options and leasing plans that can make the purchase more manageable. Amada often provides financing solutions tailored to different business needs.

6. New vs. Used Amada Press Brakes

New Press Brakes

  • Latest Technology: New machines come with the latest advancements in technology, offering enhanced precision, efficiency, and automation.
  • Warranty and Support: New purchases typically include manufacturer warranties and comprehensive customer support, ensuring peace of mind.
  • Customization: New machines can often be customized to meet specific production requirements, providing flexibility in tooling and features.

Used Press Brakes

  • Cost Savings: Used machines are generally more affordable, making them a viable option for businesses with budget constraints.
  • Immediate Availability: Used machines can often be acquired and installed more quickly than new ones, reducing downtime.
  • Inspection and Certification: However, it is crucial to ensure that the used press brake is thoroughly inspected and certified by a reputable dealer. Look for any signs of wear and verify that all components are in good working condition to avoid future maintenance issues.

For businesses with limited budgets, purchasing new equipment from ADH Machine Tool can be a wise choice. ADH's new products are not only more affordable but also come with comprehensive after-sales support and customized services, helping clients avoid the potential risks of second-hand machines.

7. Understanding Pricing and Financing Options

Pricing Factors

  • Model and Specifications: Prices vary based on the model, capacity, and additional features. Advanced models with higher automation and precision capabilities command higher prices.
  • Condition (New vs. Used): New machines are priced higher than used ones, but offer more advanced features and warranties.

Financing Options

  • Leasing Plans: Leasing allows businesses to use the machine without a significant upfront investment. Lease agreements can be structured with flexible terms to suit your financial situation.
  • Installment Plans: Many dealers offer installment plans, spreading the cost over a period to make the purchase more affordable.
  • Manufacturer Financing: Amada often provides financing options directly, which can include competitive interest rates and flexible payment schedules.

8. Where to Buy Amada Press Brakes

Purchasing through Amada's network of authorized dealers and distributors ensures you receive genuine products and reliable support. These dealers offer various services, including installation, training, and maintenance.

  • Amada America, Inc.
    • Region: North America
    • Services: Comprehensive range of press brakes, installation, training, and maintenance.
    • Contact: Visit the Amada America website for detailed information and local representative contacts.
  • Amada Europe
    • Region: Europe
    • Services: Extensive catalog, advanced automation features, localized support.
    • Contact: Check the Amada Europe website for product details and dealer information.
  • Amada Asia
    • Region: Asia (Japan, China, etc.)
    • Services: Latest technology, robust after-sales support.
    • Contact: Refer to the Amada Asia website for dealer listings and contact details.

Popular Models and Key Features

  • Amada HG-2204
    • Tonnage: 220 tons
    • Features: High-speed servo/hydraulic hybrid drive, advanced automation for precision bending.
  • Amada EG-6013
    • Tonnage: 60 tons
    • Features: Ideal for small parts, electric drive system, high-speed bending.
  • Amada HFE-220-4S
    • Tonnage: 220 tons
    • Features: User-friendly interface, energy-efficient servo drive, high accuracy.

Online Marketplaces and Machinery Websites

Online marketplaces and machinery websites are excellent resources for finding both new and used Amada press brakes. These platforms often feature detailed listings with specifications, prices, and seller information.

P = \frac{1.42 \times \sigma_s \times t^2 \times L}{1000 \times V}

  • MachineSales.com
    • Offerings: Wide range of new and used Amada press brakes.
    • Features: Search by tonnage, location, and price.
  • Machinio
    • Offerings: Various used Amada press brakes.
    • Features: Detailed specifications and seller information.
  • MachineTools.com
    • Offerings: New and used Amada press brakes.
    • Features: Comprehensive details on each machine's condition and location.

Trade Shows and Exhibitions

Attending trade shows and exhibitions allows you to see Amada press brakes in action and speak directly with company representatives.

  • FABTECH
    • Region: North America
    • Highlights: Live demonstrations, direct interaction with Amada representatives.
  • EuroBLECH
    • Region: Germany
    • Highlights: Leading trade fair for sheet metal working, showcasing the latest models.
  • IMTS (International Manufacturing Technology Show)
    • Region: Chicago, USA
    • Highlights: Wide range of manufacturing technologies, including Amada press brakes.

Direct from Amada

Purchasing directly from Amada ensures you receive the latest models with full warranty and support.

  • Amada Website
    • Offerings: Detailed information on all press brake models, customization options.
    • Contact: Use contact forms and regional office details for inquiries and purchases.
  • Amada Sales Representatives
    • Benefits: Personalized consultations, tailored quotes, financing options.

Local Machinery Dealers and Auctions

Local machinery dealers and industrial auctions can be valuable sources for purchasing Amada press brakes, especially if you're looking for used equipment.

  • Local Dealers
    • Benefits: Physical inspection of machines, direct negotiations.
  • Industrial Auctions
    • Benefits: Competitive prices on used press brakes.
    • Websites: BidSpotter, AuctionZip for upcoming auctions.

In addition to Amada's authorized dealer network, ADH Machine Tool has also established a solid global sales and service network. Customers can obtain detailed product information and enjoy comprehensive installation and technical support through our official website or authorized dealers.

Ⅸ. Conclusion

When you invest in an advanced electric press brake, the first thing you might notice is a smaller number on your electricity bill. But in the not-so-distant future, a certification label from a recognized authority—marking your business as a “low-carbon manufacturer” or “green factory”—could become your most powerful and indispensable tool for breaking through trade barriers and securing orders from top global clients who demand the highest environmental standards across their supply chains. To explore how our technology can position your business for this green future, download our detailed brochures or contact us today to speak with an expert.

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