- The whole system is designed according to the idea of platform, which has good stability and scalability.
- Cutting machine tools with self-driven robotic arms and multi-axis linkage have good scalability and will be easily extended to other fields in the future.
Automatic Loading and Unloading
- The self-driven robotic arms can be directly attached, and it is effectively integrated with the bending center, with high efficiency and strong flexibility. It is also convenient to replace the workpiece;
- The action of the self-driven robotic arm is automatically generated according to the bending action.
- The customer does not need to maintain the robotic arm program, which is simple and convenient.
- The underlying driver is developed with hardware description language, which can realize simultaneous linkage interpolation of multiple axes, arbitrarily programme actions, and the timing is not limited;
- Realizing real multi-axis concurrent linkage control, the coordinated movement between the axes has no time difference and can complete various complex action combinations with high efficiency.
Component and Configuration
- Machine Model of 2000P:
- The maximum power of the motor is 22KW. 8020 heavy-duty grinding grade screw rod and heavy-duty high-precision P-class 55 linear guide are used.
- The standard version of the helical gear reducer has a ratio of 5. The reducer specification is 180, and the precision is higher!
- The special bearing for the Japanese original NACHI high load roller screw injection molding machine is used, with the bearing ball diameter up to 16mm.
- Each shaft has 12 bearings, and the bearing value of each shaft is up to more than ten thousand yuan.
- High-grade casting machine body!
Advanced Control Instruction
- Customers are able to access to advanced control instructions, so that users can programme complex actions as they want and complete more complex workpiece shapes.
Three Axis Automatic Positioning + Automatic Detection
- Three independent axes can be used for positioning, and different reference positioning edges can be flexibly selected. At the same time, it has reliability detection functions such as anti-misplacement detection and anti-misplacement direction detection.
Double C-axis Following + Oblique Borrowing Function
- The feeding rotation axis has independent upper and lower rotation axes, which can be synchronous or asynchronous and can flexibly realize more complex workpiece processing.
Acceleration and Deceleration Control
- Each action realizes acceleration and deceleration control, which makes the machine run very smoothly with low vibration and noise.
- In the concurrent situation, it not only has high work efficiency, but also reduces the impact on mechanical parts, plays a great role in protecting equipment, and greatly extends the life of mechanical parts.
Bias Load Detection System
- The system can timely detect and stop the program operation in case of unilateral bending of the workpiece or foreign matters under the tools, which plays a good role in protecting the equipment, reducing equipment failures and extending the service life.
Plate Thickness Detection System
- When the actual thickness of the sheet is inconsistent with the program thickness during the workpiece bending process, it can detect and stop the program operation, which plays a good role in protecting the equipment, reducing equipment failures, and extending the service life.
- At the same time, it can effectively prevent the waste of customer materials.
System Control Accuracy
- The control accuracy of the system can reach 0.0001mm.
- The granularity of the interpolation operation can be very small without reducing the movement speed.
- Users can bend the accurate angle they want.
Power Hinge Knife
- The unique patented power hinge knife control, non-contact sliding of the material, effectively protecting the surface of the plate from damage, and ensuring that the hinge knife does not shovel the plate laterally to ensure bending accuracy.
Human-Computer Interaction Software
- Specially designed for flexible bending center
- Closer to the use habits of workers, and workers with bending experience can learn in 2 hours
- It has the function of self - inspection before bending and can display whether the workpiece shape is correct and clean from 4 angles with pictures and texts.
- With numerous crowning means, it is easy to realize high-precision bending
- After 3 years of market testing, it can easily handle various complex bends
- It is equipped with a handwheel, and the precision of the handwheel can reach 0.001 mm.
- For some complex parts, you can use the handwheel to debug the bending at first.
Handwheel Anti-Collision System
- The system can detect the system coordinates in real-time, and will immediately stop when the handwheel-driven axis is about to collide.
Deep Anti-Collision of Software
- The anti-collision is realized from the underlying of the system, with a nanosecond response time, and users can operate with confidence.
Industry 4.0+ Cloud Operation and Maintenance Management System
- Designed according to Industry 4.0 architecture, it has been built in the past five years and can be upgraded smoothly according to customer needs.
- After the research and development of cloud operation and maintenance management, the cloud operation and maintenance management system can open up all links from the equipment end to the operation end.
- Relying on the ADH cloud intelligent management system and the self-developed high-end equipment, it is easy to realize intelligent chemical plants for customers and move towards the real industry 4.0 era.
- We have our R&D team, and the core members are all senior R&D experts from ZTE.
- The R&D content is completely controllable, providing lifelong maintenance and upgrading.
- Our company is a national high-tech enterprise.
- Since 2018, it has applied for many core patents, more than 100 have been applied, more than 40 have been authorized, and 3 software works have been published.
- ADH took the lead to pass the strict inspection conducted by the National Machine Tool Quality Supervision and Inspection Center. The inspection report number is 2020QW044.
- Our products have a large number of stable customers.
- The first generation machine was launched in 2018 and has been proven in the market for nearly three years.
- Covering more than ten industries, customers have purchased thousands of sets.